Multifunctional nanocoating applications
Project description SBT: Establishment of a groundbreaking production site for multifunctional nanocoating applications
Executive Summary
The present project aims to establish a state-of-the-art and trend-setting production site in the field of nanocoating. It uses advanced, future-oriented screen printing technology that makes it possible to produce the highest quality products in a single, integrated production cycle.
The core advantages of this technology in production include maximum efficiency with a production yield of over 5,000 finished products per day and a fully automated process that allows coating on almost all flat surfaces. In addition, the production is CO2-neutral and environmentally conscious, ensures constant availability in 24/7 continuous operation thanks to innovative plant technology and the absence of rare earths and metals, and offers maximum safety through seamless monitoring of all processes and products. The flexibility of the coating systems enables adaptation for various applications such as power generation, electricity storage, heating, cooling or lighting, often also in combined use.
Strategically, the project pursues ambitious and at the same time realistic goals. After successful commissioning, 100,000 roof modules and 20,000 1 kWh electricity storage units are to be produced per month. The market positioning aims to establish the company as a leading supplier of innovative, daylight-powered PV modules and high-performance, safe electricity storage systems in the European market. Economically, the aim is to achieve a return on investment (ROI) for potential investors within 24 to 36 months of the start of production, without taking into account any subsidies. In addition, 60-65 jobs are to be created per production site. The sustainability goals include an almost CO2-neutral operation of the production building through the integration of its own technologies for energy generation and storage.
The technology features over 2,000 certifiable applications with world-first potential, underlining its broad applicability and future growth prospects.
An in-depth look at the project reveals a significant potential for market disruption. The core goal of establishing a "groundbreaking and trend-setting production site" with "future-oriented technologies", combined with the prospect of "more than 2,000 applications to be certified with world-first potential" and the unique ability of PV modules to generate electricity from diffuse light, points to a strategy that goes beyond incremental improvements. The choice of screen printing as a scalable and potentially cost-effective coating method is a deliberate step to enable mass production of these novel applications. This positions the project to fundamentally change existing market dynamics by providing superior performance or cost advantages that can outperform traditional solutions.
Furthermore, integrated sustainability is a key business driver. Environmental awareness and CO2-neutral production are highlighted as core benefits and formalized as a strategic goal to achieve near-CO2-neutral operation of the production building through its own energy technologies. Product features such as non-toxic storage media and extreme durability that reduce e-waste further anchor sustainability in the product value. By integrating sustainability from the production process to the product lifecycle, the project minimizes regulatory risks, strengthens brand reputation and appeals to a growing segment of environmentally conscious consumers and businesses. This creates a competitive advantage and is in line with broader policy trends, such as EU mandates for renewable energy integration.
1. Core objective and fundamental advantages of nanocoating technology
The fundamental goal of this project is to establish a state-of-the-art nano-coatings production site using advanced screen printing technology. The aim is to manufacture products of the highest quality in a single, integrated production cycle.
The advantages of the technology in production are diverse and comprehensive:
* Maximum efficiency: The plants are characterized by a high production yield and a fully automatic process. This allows the coating to be applied to almost all flat surfaces and the production of over 5,000 finished products per day.
* Environmental awareness: CO2-neutral production is guaranteed, which does not cause any additional environmental pollution.
* Availability and continuity: Thanks to innovative plant technology and the deliberate avoidance of rare earths and metals, consistently high production volumes can be guaranteed. The systems operate reliably in 24/7 continuous operation.
* Maximum safety: All technical processes as well as product control are subject to complete monitoring, which ensures the highest safety standards.
* Flexibility in production: The coating systems can be adapted for a wide range of production goods, including applications for power generation, electricity storage, heating, cooling or lighting. A combined use of these properties is also possible.
* Simple production process: The systems require only simple structural requirements, are easy to operate and fully automated. Only the set-up and assembly as well as the pre-treatment, supplementation and packaging of the products are carried out manually.
* Innovation and further development: Cooperation partners benefit from the continuous development and adaptation of new products.
* Versatile applications: There are currently over 2,000 applications to be certified with world-first potential, which underlines the wide range of applications of the technology.
The products themselves have outstanding features:
* Durability: The products are designed to last for more than two decades, with their lifespan determined solely by the backing material.
* Load capacity: They are adaptable and deformable, depending on the base material, and can withstand high loads. Even in the case of mechanical impairments such as perforations, the product properties are largely retained.
* Functionality: Extensive testing at extreme temperatures has shown that the products perform without significant performance degradation.
* Combinability: All product features can be combined with each other, allowing for countless individual solutions.
* Safety and health: Electromagnetic tests prove the safety of the products. They are toxin-free, safe for people and the environment and can be easily disposed of without causing hazardous waste.
* Costs: A major advantage is the absence of rare earths and metals. All the materials you need are available in Germany, and the coating pads only account for about 10% of the production costs, depending on the product.
The explicit statement that no rare earths and metals are used in production and that all required materials are available in Germany represents a profound strategic advantage. Rare earths and certain metals are subject to significant price fluctuations, geopolitical supply risks and are often associated with high environmental costs during extraction. By deliberately avoiding these materials and ensuring local procurement, the supply chain and cost base of the project are fundamentally relieved. The fact that core coating pastes account for only a small proportion (10%) of production costs suggests that the primary cost drivers are likely to be more stable substrates and the highly efficient, automated production process itself. This creates a solid foundation for predictable pricing and robust margins. This materials strategy increases the reliability and resilience of the supply chain by eliminating dependence on volatile international markets and geopolitically sensitive raw materials. At the same time, the use of common, low-cost, and locally available materials allows for more stable raw material costs, allowing for competitive pricing or higher profit margins compared to competitors with volatile input costs. It also reinforces the project's sustainability commitments by avoiding environmentally harmful mining of rare earths and reducing transport emissions, which in turn appeals to ESG-conscious investors and consumers.
The claimed durability of "more than two decades", the lifespan of which is determined solely by the substrate, as well as the resilience that allows the products to retain their properties to a large extent "even in the face of mechanical impairments such as perforations", are exceptional features for advanced technology products, especially in the field of renewable energies. Traditional PV modules are known for degradation and fragility, and batteries have limited cycle lives and are prone to damage. This level of durability and the ability to retain functionality even after physical damage directly addresses major problems for consumers and businesses by providing significantly reduced long-term operating costs and increased reliability. This creates a strong competitive advantage based on superior quality and reliability, which in turn can enable higher prices or promote faster market adoption. At the same time, this exceptional durability contributes massively to the reduction of e-waste and is in line with the principles of the circular economy and the sustainability goals of the project.
2. Innovative product portfolio and unique selling points
The project's nanocoating technology enables a wide range of applications, with over 2,000 potentially certifiable applications that could be considered world firsts. This indicates a comprehensive and innovative product roadmap. The first product examples focus on key areas of the energy transition:
2.1 Photovoltaikmodule (PV)
The project's photovoltaic modules significantly outperform standard solutions on the market. While a market-leading PV module (approx. 1.8 m²) in Germany can generate up to 1,000 kWh of electricity per year with around 1,200 hours of sunshine and an output of 1 kWp, the new modules enable electricity to be produced with diffuse light (approx. 4,400 hours of daylight per year). This leads to over 50% higher electricity production. The modules are also versatile, as they can be produced in different colors for roofs, facades or open spaces and do not require orientation to the sun. Its robustness is demonstrated in tests at extreme temperatures from -50 to 150 °C, without any significant loss of performance.
2.2 Electricity storage
The developed power storage systems offer outstanding safety and performance features. Their properties remain unaffected even at very high or low temperatures (tested from -40 to +120 °C). There is no risk of liquid leakage or gas leakage, and the electricity storage unit is non-flammable. With several hundred thousand charging cycles (specifically 500,000 cycles) and a weight of 2.5 kg per kWh, they have market-leading potential. In addition, they enable the production of extremely cost-efficient 1 kWh storage systems in the double-digit euro range and do not cause any hazardous waste during disposal.
2.3 Heating
The nano coating is versatile for various heating applications. It can be used for the production of underfloor heating (28 °C), radiant radiators (85 °C) and hotplates (300 °C). The current maximum temperature that the coating can reach is 600 °C.
2.4 Lighting
The lighting applications offer a brightness of 10,000 cd/m² and an efficiency of about 90%. They can be used both indoors and outdoors and can even be used underwater after an optional after-treatment. The temperature range tested ranges from -45 °C to +95 °C. The light produced is uniform, glare-free and flicker-free.
2.5 Electrochromic coating
The production costs of this special coating differ from the other products by only a few cents. A significant advantage is the significantly longer service life of over 20 years, while commercially available products only reach about 8 years.
The initial product examples, which focus heavily on applications that are critical to the energy transition – photovoltaics, energy storage, heating and lighting – show a strategic direction. PV modules' unique ability to generate electricity from diffuse light and not require direct solar alignment is a transformative feature for urban environments and locations with suboptimal installation conditions. This significantly expands the addressable market for solar energy. Likewise, the exceptional safety (non-flammable, no leakage), durability (500,000 cycles compared to 8,000-12,000 for conventional batteries) and extreme cost-effectiveness (double-digit euro range for 1 kWh) of the electricity storage address the main barriers to widespread adoption of energy storage: cost, safety, lifespan and disposal. The heating and lighting applications are further integrating with smart energy systems, enabling comprehensive, connected energy solutions. This complementary nature of the products enables the company to offer holistic energy solutions, which increases customer value and market retention.
The repeated emphasis on "more than 2,000 applications to be certified with world-first potential" and the mention of a "comprehensive product roadmap" with "over 1,500 product ideas in the development pipeline" signal that the current energy-related products are only the first entry points. The concrete example of "clothing that heats, cools or lights as desired while remaining washable" demonstrates the remarkable versatility of the technology and its potential for broad applications beyond the energy sector. This indicates future diversification into smart textiles, advanced consumer electronics, or other high-value industries. Nanocoating is thus positioned as a fundamental "platform" technology and not as a one-product solution. Such a broad product roadmap promises significant long-term growth potential by diversifying into numerous other industries, reducing dependence on individual market segments and increasing resilience to industry downturns. The company's continuous R&D pipeline and ability to apply core technology to entirely new areas strengthen the company's position as an innovation leader, attracting top talent and strategic partnerships.
Table 1: Key Product Examples and Unique Selling Points
| Product Name | Key features | Performance Metrics | Unique Selling Points |
|---|---|---|---|
| Photovoltaic Modules (PV) | Electricity generation with diffuse light; different colors/finishes; no orientation to the sun necessary; Temperature Resistance | >50% higher electricity production than standard modules; -50 to 150 °C temperature range | Ideal for roofs, facades, open spaces; expands the possible applications of solar |
| Electricity storage | High temperature resistance; safe (no leakage/gas, non-flammable); lightweight; extremely high charging cycles; Toxin-free | -40 to +120 °C temperature range; 500,000 charging cycles; 2.5 kg/kWh | Market-leading potential; no hazardous waste disposal; Extremely cost-efficient (double-digit euro range/kWh) |
| Heating | Coating for various heating applications | Max. 600 °C temperature (tested for 28°C underfloor heating, 85°C radiant radiator, 300°C hotplates) | Versatile integration into various heating systems |
| Lighting | High luminosity and efficiency; even, glare-free and flicker-free light; waterproof after post-treatment | 10,000 cd/m² brightness; approx. 90% efficiency; -45 to +95 °C temperature range | Indoor and outdoor, can also be used underwater |
| Electrochromic Coating | Low manufacturing costs; Extremely long service life | Manufacturing costs only a few cents higher; >20 years service life | Significantly longer service life than market standard (approx. 8 years) |
3. Strategic project goals: capacity, market, profitability and sustainability
The project pursues clearly defined, measurable, achievable, relevant and time-bound (SMARTe) goals that are intended to generate significant benefits for different stakeholders.
3.1 Production Capacity
After successful commissioning of the production site, the goal is to produce 100,000 roof modules and 20,000 1 kWh electricity storage units per month.
3.2 Market Positioning
The strategic goal is to establish the company as a leading supplier of innovative, daylight-powered PV modules and high-performance, safe electricity storage systems in the European market.
3.3 Economic objectives
The project aims to achieve return on investment (ROI) for potential investors within 24 to 36 months of the start of production. This is remarkable, as this calculation is made without taking into account any subsidies. In addition, around 60-65 jobs are to be created per production site.
3.4 Sustainable Development Goals
A central sustainability goal is the realization of an almost CO2-neutral operation of the production building. This is achieved by integrating its own technologies for energy generation and storage.
The aggressive ROI target of 24-36 months after the start of production is exceptionally short for a manufacturing project with an estimated total investment of €75 million to €80 million. Typically, such projects have longer payback periods due to high initial investments and the complexity of ramping up. This ambitious goal indicates a deep confidence in market demand for the products, the efficiency of production processes and pricing power. The explicit exclusion of potential funding from this ROI calculation further underscores this confidence, as any funding received would only accelerate the return on investment. This makes the project extremely attractive to investors looking for quick returns and could facilitate and speed up capital raising. Such an aggressive target implies robust and fast-moving market demand, highly competitive product pricing, exceptionally efficient ramp-up of production, and strong profit margins from the start. The unique features of the products (e.g. PV modules that operate with diffused light, extremely durable, safe and cost-effective storage systems) are expected to quickly translate into significant sales and profitability.
The project's commitment to sustainability is more than just a marketing promise; it is deeply rooted in the strategic objectives and operating model. The goal of "near-CO2-neutral operation of the production building through the integration of its own technologies for energy generation and storage" demonstrates a commitment to operational sustainability. In addition, the detailed environmental impacts, such as energy efficiency in raw material extraction, the extreme longevity of the products to reduce e-waste, and material recyclability, show a holistic approach. This proactive integration of sustainability positions the company not only as a compliant company, but as a leader that anticipates and adapts to increasing regulatory pressures (e.g. EU-wide storage requirements) and the growing market demand for environmentally sustainable solutions. Strong sustainability credentials differentiate the company in a competitive market and attract environmentally conscious customers, partners and investors. This can create a brand impact and drive customer loyalty. Proactive integration of sustainability measures reduces future compliance costs and regulatory risks. By staying ahead of development, the company is better positioned for evolving environmental policies and mandates. The production site's self-supply of energy reduces dependence on external grids and volatile energy prices, which contributes to long-term stability of operating costs.
Table 2: Overview of the strategic project objectives
| Target Category | Specific Objective/Description | Key Metrics |
|---|---|---|
| Production Capacity | Construction of a production facility for nanocoatings | 100,000 roof modules/month; 20,000 1 kWh electricity storage units/month |
| Market Positioning | Establishing itself as a leading supplier in the European market | Leadership in innovative, daylight-powered PV modules and high-performance, safe electricity storage |
| Economic Goals | Achieving return on investment (ROI); Job creation | ROI within 24-36 months (excluding subsidies); 60-65 workstations per site |
| Sustainable Development Goals | Virtually CO2-neutral operation of the production building | Integration of own technologies for energy generation and storage |
4. Comprehensive benefit analysis: customers, companies, society and the environment
The project is designed to generate comprehensive benefits for different stakeholders, creating a "win-win-win" situation where value creation is multidimensional and synergistic.
4.1 Concrete benefits for our customers
* Energy self-sufficiency: Customers gain a high degree of independence from rising energy costs and potential power outages. This is made possible by the efficient use of daylight to generate electricity using innovative PV modules and the reliable storage of energy in secure electricity storage systems.
* Sustainability: By using renewable energies and using electricity storage systems without toxic ingredients that do not cause environmentally harmful pollution or disposal, customers actively contribute to an environmentally friendly energy supply.
* Flexibility: The innovative technology of the PV modules allows electricity to be used around the clock, even in low daylight and without direct sunlight.
* Increase in value: The integration of modern, energy-efficient technologies can lead to a potential increase in the value of real estate.
* Planning security: The energy supply will be calculable for private households and companies and thus stable in price.
4.2 Economic benefits for the company
* Significant revenue growth: The company taps into a high-growth renewable energy market with innovative products.
* High profitability: Efficient production processes, the absence of expensive or rare materials and the unique product features (e.g. daylight PV, durable and fire-safe storage systems) guarantee high profitability.
* Scalability: A scalable production model will be created that will allow for expansion and the establishment of additional sites.
* Technological progress: The company positions itself as an innovation leader in the field of multifunctional nanocoatings and actively supports the current energy transition.
4.3 Social and environmental benefits
* Contribution to the energy transition: The project actively supports the transition to a sustainable energy supply and reduces dependence on fossil fuels, leading to a reduction in CO2 emissions. This is achieved in particular by supplying the production site with energy itself and promoting the use of renewable energies by customers. The significantly lower energy requirement for the raw material extraction of the nanopastes compared to existing processes also offers a major ecological and economic advantage.
* Creation of "green" jobs: Skilled jobs will be created in a future-oriented industry, with a target of 60-65 jobs per location.
* Environmentally friendly products: The development and production of products with minimal environmental impact over the entire life cycle is a core concern. The extreme durability of the electricity storage systems (500,000 cycles) and PV modules massively reduces electronic waste. The recyclability of the modules (carrier materials without toxic substances can be melted down) promotes a circular economy.
* Social commitment: The company supports sustainable projects such as the reforestation of forests and equips social institutions (kindergartens, hospitals) with its technology to ensure energy security and predictability.
* Energy independence and price stability: The project creates the opportunity for households and companies to become energy independent, resulting in stable energy costs and increased economic planning security.
* Creation of attractive jobs: The founders attach importance to the social well-being of employees and strive for salaries that enable a financially secure life, even for families with children.
* Contribution to energy sovereignty: Decentralised power generation and storage make an important contribution to the energy sovereignty of regions and countries.
5. Project scope and approach: phases, technologies, organization and team
The project scope includes all necessary steps to establish a fully functional production site for innovative nanocoatings in the field of renewable energies. The approach aims to create an efficient, high-quality and future-proof production facility.
5.1 Project phases
The project is divided into four main phases to ensure efficient and rapid implementation:
* Phase: Planning and Permitting (Month 3-6): This phase includes the site selection and acquisition of the property, the detailed planning of the production site, the obtaining of all necessary permits (e.g. building permit, environmental permits) and the final elaboration of the financing structure. During this time, the production system is also ordered and the laboratory system for personnel training is delivered. At the same time, civil engineering work and media connections will begin.
* Phase: Site development (construction or conversion) (months 7–12): This includes the construction of the new production facility or the conversion of existing buildings to adapt to specific production requirements. The choice of option depends on the availability of suitable properties and a detailed feasibility study. A conversion could potentially shorten the time to commissioning, whereby the advance delivery of the laboratory system can already train personnel on the technology. The aim is to deliver the production system in the 12th month, complete the structural shell, install the installation technology and equip the first buildings.
* Phase: Installation of production equipment (months 13–18): After completion of the construction work, the delivery, assembly and installation of the entire machinery will take place. Comprehensive tests and the fine-tuning of the production systems as well as the further training of the employees ensure a smooth start to production. In this phase, the machines are connected to the infrastructure and put into operation. The aim is the successful technical acceptance of the production plant.
* Phase: Start of production and scaling (from month 19): After the final handover of the production plant and the completion of all set-up and equipment work, the series production of PV modules and electricity storage systems will start in accordance with the defined production targets. The increase in personnel should then be completed with three complete working groups to secure a three-shift system. The production will initially also serve to equip the entire complex to ensure that the entire energy generation for production from renewable energies will take place when the property is completed.
5.2 Key Technologies and Processes
The core technology for the production of multifunctional coatings for PV modules and electricity storage systems is a printing technology that applies coatings in a thickness of a few thousandths of a millimeter.
* Special coating system and additional systems: All necessary additional components, such as pressure screens, are manufactured in-house using laser cutting technology. The milling and bending of glass plates, for example for heating systems, is also carried out in this company. The laboratory system is used to control the production plant and for quality control.
* Automation through robotics: There is an option to integrate other robotic systems to increase efficiency and automate handling and production steps.
* Other necessary systems and machines: Various measuring equipment, a fully automatic screen washer, housing integration for battery production and a packaging line are required for post-processing and supplementing the products until their final collection.
5.3 Project Organization and Team
The successful implementation of the project is ensured by a clear and efficient organizational structure and an experienced team of experts. Additional strategic partners and companies are supporting the project from implementation to the handover of the entire operation.
* Basic organizational structure: The project is supported by a holding company, which acts as the main and co-shareholder and determines the strategic direction. She assumes responsibility for key accompanying areas such as research, further development and product certification, as well as overarching project management. Within the operating unit, the management level is clearly defined to ensure a smooth transition from the project phase to production operations.
* Key Positions and Responsibilities: The team includes a two-person management team for overall project management, a project management management team (through holding/planning office), three senior production managers, production employees (three per shift), lamination staff (one per shift), packaging (one per shift), warehouse and delivery staff (one per shift), and a machine and workshop manager (one manager plus four employees). In addition, there are security guards (five employees), IT employees (one manager plus one employee), laboratory employees (one per shift), a head of property management, canteen and room maintenance staff (three to four employees), marketing (one employee), sales and distribution (two employees), secretarial staff (one employee) and accounting (one employee).
* Reporting lines and communication: All key reports from the operational area and project progress are sent directly to the two managing directors, who in turn report regularly to the holding company and to the external planning and engineering office. Weekly reports with all partners ensure transparent communication and fast decision-making.
* External partners and consultants: Key external partners include the holding company (strategic partner for R&D and certification), a design and engineering firm (engineering and construction management), a long-standing machine manufacturer (supply, installation, maintenance) and a nanopaste manufacturer (development and provision of coating materials).
6. Project schedule, budget and financing strategy as well as risk management
The project timeline is designed for efficient and rapid implementation and is supported by existing structures and partnerships. From the time of the successful financing commitment, a start of production within a maximum of 18 months is realistic.
6.1 Project Timeline
* Preparatory measures (already taken/ongoing): These include the establishment of the holding company as the main and co-shareholder, the establishment of cooperation with an experienced planning and engineering office as well as a long-standing machine manufacturer, and the identification and pre-selection of potential plots and buildings.
* Main phases and estimated timeframes (from funding commitment):
* Financing phase (month 1–2): Conclusion of financing agreements and securing of cash flows, final clarification of ownership or leases for the site.
* Planning and approval phase (month 3-6): Detailed planning of the production site, submission and obtaining of all necessary permits (construction, environment, operation), ordering of the production plant, delivery of the laboratory equipment (for personnel training) and start of civil engineering work.
* Construction/renovation phase (months 7–12): Start of construction or start of conversion of existing buildings. The aim is to deliver the production system in the 12th month, complete the structural shell, install the installation technology and equip the first buildings.
* Completion of the project and start of production (months 13–18): Completion of all construction measures, outdoor facilities and technical installations. Delivery, installation and commissioning of all machines and systems, including test runs and fine adjustments. Successful technical acceptance of the production plant and construction of the three groups for the shift system. Initially, the production will also serve to equip the entire complex in order to ensure self-sufficiency with renewable energies.
* Start of production and scaling (from month 19): Official start of production in a 3-shift system and full production with the goal of 100,000 PV modules and 20,000 1 kWh storage units per month.
* Possible critical dependencies and bottlenecks: The project benefits from the close cooperation with the machine manufacturer. The main point of criticism is the delivery time of the special coating machines of currently 12-15 months. However, this is optimally managed by the staggered process (laboratory system after 6 months, main machines after 15 months parallel to construction). No further material bottlenecks beyond the usual project complexity are expected.
6.2 Project Budget and Financing Plan
The project requires an estimated total investment volume of 75 to 80 million euros. This is to be financed by a combination of equity from strategic investors and carefully selected debt instruments.
* Detailed investment costs (estimate: approx. 75-80 million €):
* Real estate & land: New construction approx. €15 million, existing property (acquisition and conversion) approx. €6–7 million.
* Equipment and equipment: approx. €8 million.
* Machinery and equipment: approx. €40 million.
* Working Capital (Material): ca. 5 Mio. €.
* Services (planning, team, permits, start-up costs): approx. 5 million €.
* Planned financing: The majority of the required share capital is to be provided by one or two large investors who will join as co-shareholders. Talks with several major investors are at an advanced stage. In addition, short-term bank loans are being considered to cover liquidity peaks. It is intended to exhaust all national and European funding opportunities, which, however, are considered independently of the required share capital and serve to further strengthen the financial basis.
* Debt capital strategy: A holistic evaluation of all financing instruments is carried out, including classic bank loans (for long-term investment financing and working capital lines), project financing (only if justified by project structure and cash flows), subsidies (targeted application for subsidies and low-interest loans at national and European level) and leasing (for parts of the machinery for balance sheet optimisation and liquidity conservation).
6.3 Project risks and risk management
Proactively identifying and managing potential risks is critical to project success. The strategy is based on a sound assessment and the implementation of robust measures to minimise risks in all relevant areas.
* Technical risks: Potential challenges in scaling the nanocoating from laboratory to production scale or in integrating complex processes are minimized by the long-standing cooperation with the nanopaste manufacturer, the staggered commissioning (starting with the laboratory machine) and the detailed planning by the planning and engineering office.
* Market risks: The emergence of unexpected competitors, a drop in demand or a drop in prices are considered to be of limited relevance. From the very beginning, the project is planning further plants and a secure sales strategy through significant unique selling points (daylight PV, extremely durable and fire-safe storage systems without hazardous waste). Global demand for renewable energy will rise sharply until at least 2050. The storage systems exceed conventional solutions many times over with 500,000 charging cycles and offer a clear cost advantage in disposal. The production also enables extremely cost-efficient 1 kWh storage systems in the double-digit euro range, which represents an enormous competitive advantage.
* Operational risks: Machine downtime or breakdowns are minimized by having a dedicated trained maintenance team and using at least eight machines per plant, making the likelihood of a complete production shutdown low.
* Raw material shortages: The risk of raw material shortages is negligible, as the components of the pastes can be found in every mineral water bottle. This means no geographical dependencies and access to a globally abundant and cost-effective raw material base.
* Staff shortages: By creating highly attractive jobs and competitive salaries that enable a financially secure life, staff shortages are to be addressed proactively in order to maximise employee retention and motivation.
* Financial risks: Unexpected cost increases or unfavorable interest rate changes are minimized by the very high expected ROI, which allows for presumably short-term financing. Detailed cost planning and buffers are intended to absorb unexpected expenses.
* Legal and regulatory risks: Delays in approval procedures or changes in energy policy are mitigated by the current favorable political and social situation, as cities and municipalities proactively promote renewable energies. In addition, the EU-wide regulation that new renewable energy projects must store at least 20-25% of the energy generated confirms the relevance of electricity storage technology and promotes its sales.
7. Long-term sustainability aspects and future innovation plans
This project goes far beyond purely economic goals and is deeply rooted in the principles of sustainability. The positive ecological, social and economic impacts will not only shape the project itself, but will also make a significant contribution to a more sustainable future.
7.1 Sustainability and long-term impact
* Environmental impact and circular economy:
* CO₂ neutrality of production: The primary goal is to cover the entire electricity requirement for the production of the modules with its own renewable energy systems installed on site, supplemented by innovative electricity storage systems for the night hours.
* Energy efficiency in raw material extraction: Compared to conventional storage processes, the energy required to extract the raw materials for the nanopastes is much lower, which represents an enormous ecological advantage.
* Durability and waste avoidance: The extreme longevity of the electricity storage systems with over 500,000 charging cycles (compared to approx. 8,000 to 12,000 cycles for conventional storage systems) and the robustness of the PV modules (permanent production even in the event of damage, no loss of performance in heat) make a significant contribution to the avoidance of electronic waste.
* Recyclability of materials: Since the modules do not contain toxic substances, the support materials used can be remelted down and reused, depending on the material, which supports a true circular economy.
* Potential collaborations: Collaborations with energy-intensive industries such as glass factories will be sought to make them more competitive and sustainable by using the technology to produce and save energy.
* Social impact:
* Energy independence and price stability: The project creates the opportunity for households and companies to become less energy-dependent or even energy-independent, resulting in stable energy costs and increased economic planning security.
* Creation of attractive jobs: Beyond the mere creation of jobs, the founders attach great importance to the social well-being of their employees. The aim is to pay salaries that enable a financially secure life - also for families with children.
* Social commitment: The company will equip sustainable projects and social institutions such as kindergartens and hospitals with its technology to provide predictability and security in the energy sector and thus make a direct contribution to society.
* Contribution to energy sovereignty: Decentralised power generation and storage make an important contribution to the energy sovereignty of regions and countries.
* Long-term economic impacts:
* Regional value creation: The project will contribute to the stability and development of the region through the creation of jobs, the settlement and cooperation with local companies (e.g. for support materials, solar installers, façade builders) as well as the increased tax revenue.
* Win-win-win situations: Through strategic cooperation with existing companies, mutual benefits and a strengthening of the regional economy are sought.
* Scalability and expansion: The planned expansion through additional production sites signals long-term growth and a sustainable presence in the market.
7.2 Innovation and Forecasting
* Comprehensive product roadmap: There are currently over 1,500 product ideas in the development pipeline. These are to be successively introduced to the market after successful certification. For this purpose, a separate certification body will be established. This underlines the technology's enormous innovative power and long-term profitability potential.
* Example of future applications: A concrete example of the revolutionary range of future products is clothing that heats, cools or lights as desired while remaining washable. Tests are already underway for this.
* Research and development: Continuous research on the pastes to increase efficiency while controlling costs ensures technological leadership.
Inferences
The project to establish a production site for multifunctional nanocoating applications is a strategically sound and future-oriented initiative. The core technology, based on advanced screen printing, offers an exceptional combination of efficiency, environmental friendliness, safety and flexibility in production. The products themselves are characterized by unparalleled durability, resilience and versatility, especially when compared to existing renewable energy solutions.
The focus on the energy transition through innovative PV modules that use diffuse light and safe, long-lasting and cost-efficient electricity storage systems positions the company as a potential market leader in Europe. The aggressive ROI target of 24-36 months, excluding subsidies, reflects a high level of confidence in rapid market penetration and profitability. This confidence is further strengthened by the robust cost structure, which is based on the elimination of rare earths and the local availability of materials, making supply chains more resilient and costs more stable.
The deep integration of sustainability principles – from CO2-neutral production to durable and recyclable products – is not just a matter of compliance, but a fundamental competitive advantage. This addresses growing regulatory requirements and the demand for environmentally friendly solutions, while at the same time achieving operational savings.
The detailed project schedule, comprehensive budget planning and proactive risk management strategies, especially with regard to raw material availability and staff retention, underline the solid planning and feasibility of the project. The broad product roadmap with over 1,500 ideas and continuous research and development also secure long-term growth potential and innovation leadership beyond the energy sector.
Overall, the project presents itself as an innovative, sustainable and economically promising investment opportunity that not only promises significant financial returns, but also makes a substantial contribution to the energy transition, the creation of skilled jobs and regional value creation.
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